Vacancies at Highlands Drinks Limited

About the Job

Detailed responsibilities include:

• Programming, installing, maintaining and replacing automation systems on key equipment and facilities.
• Troubleshooting and repairing non-functioning components of the automation system.
• Periodically reviewing automation systems on equipment and facilities and recommending upgrades where necessary.
• Creating blueprints for new automation systems, making improvements to existing ones and using computer-aided design (CAD) software to turn these plans into a functional reality.
• Ensure reliability of automation systems by performing autonomous, preventive, condition based and predictive maintenance on them.
• Conduct root causes on all major failures of the automation system.
• Ensure optimal stock of automation spares is maintained, and, in liaison with maintenance planner, ensure timely replenishment of the spares to prevent machine stoppages.
• Any other duty as may be assigned from time to time

Minimum Academic Qualification and Experience

• Diploma in Electronics, electrical engineering, instrumentation and control engineering, communication engineering, mechatronics and related disciplines.
• Additional training and certification on programming (of PLCS, VFD’s etc.)
• At least 5 years’ experience gained from a busy manufacturing facility.
• High level of technical aptitude – exceptional knowledge of industrial control systems, programming, electromechanical systems, pneumatic systems, hydraulic systems etc.
• Proficiency in electrical design, diagnostic and testing software.
• Exceptional analytical and problem-solving abilities.
• ·Excellent communication and collaboration skills.
• Great organizational and time management abilities

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About the Job

Detailed responsibilities include:

Planning and scheduling:

• Create and update preventive maintenance schedules based on equipment usage, manufacturer recommendations, and historical data.
• Together with assistant Engineer, prioritize and assign maintenance tasks to technicians based on urgency and impact on production.

Spare parts management:

• Monitor and manage inventory levels of critical spare parts to ensure timely availability for repairs.
• Monitor consumption rates for spares and report and/or perform root causes for abnormal trends.
• Coordinate with procurement department to procure necessary spare parts in good time.

Collaboration and communication:

• Collaborate with production teams to identify potential maintenance needs and schedule maintenance activities with minimal disruption.
• Communicate maintenance plans clearly to all stakeholders and ensure alignment.

Performance analysis and Continuous improvement:

• Analyse maintenance data to identify trends and areas for improvement.
• Continuously improve preventive maintenance programs, ensuring that day to day experience in maintenance is used to optimize the preventive maintenance programs.
• Continuously gather improvement ideas from all equipment and facilities stakeholders and plan for necessary equipment upgrades and modifications.
• Identify knowledge gaps on operators, technical operators and technicians and recommend suitable trainings

Maintenance Documentation and reporting:

• Generate reports on equipment reliability, maintenance costs, and other agreed maintenance performance metrics.
• Ensure that all preventive maintenance forms and reports are done within the same day of maintenance and are filed appropriately.
• Ensure all RCA reports are done accurately and filed appropriately

Minimum Academic Qualification and Experience

• Diploma in Mechanical, Electrical, mechatronic or any related field.
• At least 5 years experience working as a maintenance planner or supervising a major engineering function in a busy factory.
• Technical knowledge - Strong understanding of industrial machinery, mechanical systems, electrical components, and basic troubleshooting.
• Possession of substantial maintenance hands on experience will be an added advantage.